Low-volume injection molding Melbourne is the most common process for manufacturing plastics today. The quicker production time and cost efficiency make it the best option for plastic businesses in the small or mid-sized category. Low volume molding projects typically require 10,000 or fewer pieces.
Would it be the right call for your upcoming project? Find out through this article and get all the support you need from a reputable service provider. It must be a company that has incredible molding expertise and works to provide you with best quality products.
Low-Volume Injection Molding Melbourne vs. Traditional Injection Molding
The main difference between low-volume injection and traditional injection molding Melbourne lies in the manufacturing speed. Conventional injection molding is comparatively more time-consuming than low-volume injection molding. The intricacy of the mold designs causes traditional injection molds to consume extra time to make parts. Apart from time efficiency, there are more reasons why low-volume injection molding Melbourne is far more practical than conventional processes, which we will discuss next.
Pros of Low volume injection molding Melbourne
It is less expensive
Low-volume manufacturing has relatively lower overhead expenses. Besides, low-volume molds use high-quality aluminum, which is more adjustable and easy to create than most other types of metals.
Saves your time
As you know, time is money in the business world, and low-volume injection molding Melbourne is the most time-efficient method compared to other massive plastic productions. It only takes 1-3 days, while mid-volume and high volume injection moldings can take several weeks to produce. This quick production of parts allows you to take orders to the market faster and get returns from your business investment right away.
Inventory Management: There are consequences for the bottom line if a corporation gets more components than its inventory can manage. This necessitates the need for greater storage space and an increase in inventory due to the disposal of unsold items and a decrease in productivity. Low-volume injection molding may assist you in maintaining inventory control by providing you with a range of products that are more closely aligned with your needed amounts.
Cons of Low Volume Injection Molding Melbourne
Besides the pros we mentioned, low volume injection molding has cons that you should know.
Net Cost of Tooling
We mentioned that low-volume injection molding is comparatively cheaper. However, it will not stay the same if you switch to medium or high volume molding later. In this case, the net tooling cost is bound to increase.
Product durability issues
Even though you can save a notable amount in tooling costs by using Aluminum injection molds, the cost savings may not pay off in terms of the product’s durability. Unless product life is 20000 parts or fewer, it would be best not to use aluminum tooling.
Design Constraints
Due to the durability issues of Aluminum,low-volume tooling tends to have more design constraints. Carving undercuts can become way more challenging on aluminum than on steel because of the constant wear on the surface of the mold. As a result, you may have to make modifications to the entire mold damaging the quality of the final product.
Should I go for low injection molding in Melbourne?
Well, your decision should depend on the type of your business. Take a look at the following types of projects. If yours is anything like them, low-injection manufacturing is the right call.
Fast prototyping
Suppose you want to quickly create rough prototypes to test for form, function, and production method achievability before your final design. In that case, you should go with low-volume injection molding.
Low-volume production runs
If you are a small batch plastic manufacturing company that does not need thousands of pieces, the most cost-effective solution for you is low-volume injection molding.
Testing for market and/or pilot production
Are you planning to produce a pilot for your product or a piece for testing? You can go with low-volume injection manufacturing at the start while you are finalizing the large-scale production tool.
